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-   -   Lipo repair (https://www.rc-monster.com/forum/showthread.php?t=16241)

lincpimp 05.07.2009 09:02 PM

Quote:

Originally Posted by himalaya (Post 285094)
Lincpimp I need a LiPo expert's help.

I bought a Hyperion pack from a stock clearance sale, really a great deal. You know Hyperion is busy introducing their new G3 and trying to close out the old Enerland based packs. The pack is brand new but may have been in store for some time period, I found the pack has problem in cell matching:

Pack: HP-LVX4350-6S, 25~40C 4350mAh
I logged the charge/discharge curve using a EOS0720i hooked to my pc and found
cell 2\3\5 has an internal resistance of about 3mΩ
cell 1\4\6 has an internal resistance of over 15mΩ
in other words, my 6S pack has 3 good 25C cells and 3 poor 5C cell mixed together.
I figured this by calculating the voltage drop during charge pause(3 seconds every minute) and the voltage rise during discharge pause(3 seconds every minute), with same result.

the cells doesn't show too much difference in capacity, all around 3950mAh(set discharge threshold 3.0V/cell) which is obviously 10% lower than it's expected to be(4350mAh).

So my questions are:
* is this problem due to long storage time ? capacity loss and IR increase.
* is there any way I can "activate" the bad cells to improve the IR ? something like high current impact\ slight overcharge/overdischarge or heat/freeze the pack?

Thanks in advance.

Hmm, all I can say is to try to run the pack in a low-medium draw situation, and not remove much more than half capacity. Then charge each cell separately and see if they have discharged evenly, if so they should all have lost about the same amount of mah. I would not load the pack too much, as you may damage the weaker? cells... I will be interested to see what you come up with.

Quote:

Originally Posted by Hardstyle (Post 285258)
lincpimp, have you checked my lipos yet 2 Robbe and 2 MA?

Just found them in a box next to the desk so I will take a look at them tomorrow and get back to you. Sorry about the delay, been really busy.

lincpimp 05.07.2009 09:05 PM

To everyone here - I am getting very busy at work, and need a breather from RC. I will be taking a break from lipo repair for a few weeks. You can still ask questions, as I will be on the forum in the evenings as always. You can also send me lipos to inspect/repair, but I will most likely not look at them for a few weeks. That said it is IMPERATIVE that you send full contact info with the lipos if you send them to me. Instructions on what you want done are always appreciated too.

Thanks to everyone who uses my "service" as the money goes back into the hobby and helps me out with my supplies, etc. Just got too much on my plate and need what little free time I have to catch up on my non rc projects.

himalaya 05.08.2009 12:37 AM

3 Attachment(s)
Here are some curves to make things clear.

http://www.rc-monster.com/forum/atta...1&d=1241755976

Have a zoom in look

http://www.rc-monster.com/forum/atta...1&d=1241755976
there are two groups of curves, cell 1/4/6 (brown/pink/dark blue) presents far higher voltage under 7A charge current, unless during charge pause period they get close. The "spikes" are 3 second charge pause every minute, you can see the "bad" cells have huge spikes compared to the good cells, reflecting much higher internal resistance.

Now the discharge characterestics, same result, the bad cells have large voltage drop under only 3.2A discharge current. the good cells(red/yellowgreen/light blue) have smoooooth curve(low voltage change when current varies) and are very close from each other, while the bad group are full of glithes and far apart front the good.
http://www.rc-monster.com/forum/atta...1&d=1241755976

lincpimp 05.08.2009 12:48 AM

Well, it certainly seems like those 3 cells are not performing very well. You should not have that much variance between cells. I doubt that they will do very well during a run... Not sure what to tell you to do, can you send the pack back?

himalaya 05.08.2009 12:49 AM

3 Attachment(s)
a zoom in look
http://www.rc-monster.com/forum/atta...1&d=1241757569


For a comparasion, here are the curves from one of my other packs

all curves are close each other and have unique shape,
http://www.rc-monster.com/forum/atta...1&d=1241757900
http://www.rc-monster.com/forum/atta...1&d=1241757569


I am completely puzzled, what has made this difference? if long storage time harmed the pack, why only half number (3/6) gone bad while the other harf stays healthy? Any appreciatable suggestions to help me save my investment ?

Thanks guys.

Hardstyle 05.08.2009 04:57 AM

Quote:

Originally Posted by lincpimp (Post 285344)
Just found them in a box next to the desk so I will take a look at them tomorrow and get back to you. Sorry about the delay, been really busy.

Ok no prob. Take your time. Thanks

lincpimp 05.08.2009 10:38 AM

Quote:

Originally Posted by Hardstyle (Post 285456)
Ok no prob. Take your time. Thanks

I seem to be taking my time!!!! Sorry, I have so much laying around that sometimes boxes get shuffled away. I try to keep the lipos in the box that they shipped with so I have all of the info together. I will make some time this weekend and get a look at them.

Hardstyle 05.08.2009 10:41 AM

Okay

lincpimp 05.08.2009 10:49 AM

Took a quick look at your lipos just now Hardstyle.

Seems like one of the robbe lipos is a bit out of balance. The other seems ok. Did you fully charge.balance them before you sent them to me?

One of the maxamps lipos has a small amount of damage to it on the end. Otherwise they seem to be hold voltage reasonably well. What did you sue them in? Did they puff on you a bit under load?

Arct1k 05.08.2009 11:20 AM

Linc thanks ordered the connector...

lincpimp 05.08.2009 11:22 AM

Quote:

Originally Posted by Arct1k (Post 285527)
Linc thanks ordered the connector...

No prob, they usually ship quickly.

Hardstyle 05.08.2009 11:49 AM

Quote:

Originally Posted by lincpimp (Post 285523)
Took a quick look at your lipos just now Hardstyle.

Seems like one of the robbe lipos is a bit out of balance. The other seems ok. Did you fully charge.balance them before you sent them to me?

One of the maxamps lipos has a small amount of damage to it on the end. Otherwise they seem to be hold voltage reasonably well. What did you sue them in? Did they puff on you a bit under load?


You said not to charge them before sending them so I didn't. I have stored them always fully charged and balanced. There's now about half years iirc from charging them.

Robbe lipos swelled quite much when I used them in my boat about 2 years ago. Haven't used them since, just charged them time to time.

Same thing twith MA lipos, both puffed. The other one which has electrical tape on it puffed more. And last time I test it it puffed again, but not so much was using it parallel 16000mah 11.1V

But thats odd you didn't notice anything else than miss balancing in the cells..

Try pressing that Ma lipo where's electrical tape, does it feel a little soft to you?

You can test drive them if you like or got time.

But if you can't find anything to fix with them you can sell them and split the moneys or something.. But I have seen my own eyes all of them puffing and only the MA lipos I have used in extreamely rare cases after that. Puffing I don't mean it has swelled to a balloon but so that it is noticeable..

Hope you get something from that :tongue:

Edit:.
Puffing was the reason to move on A123 batterys, but now Im thinking trying lipos again, I think Im old enough and learned my lesson :mdr::mdr:

lincpimp 05.08.2009 12:01 PM

Quote:

Originally Posted by Hardstyle (Post 285534)
You said not to charge them before sending them so I didn't. I have stored them always fully charged and balanced. There's now about half years iirc from charging them.

Robbe lipos swelled quite much when I used them in my boat about 2 years ago. Haven't used them since, just charged them time to time.

Same thing twith MA lipos, both puffed. The other one which has electrical tape on it puffed more. And last time I test it it puffed again, but not so much was using it parallel 16000mah 11.1V

But thats odd you didn't notice anything else than miss balancing in the cells..

Try pressing that Ma lipo where's electrical tape, does it feel a little soft to you?

You can test drive them if you like or got time.

But if you can't find anything to fix with them you can sell them and split the moneys or something.. But I have seen my own eyes all of them puffing and only the MA lipos I have used in extreamely rare cases after that. Puffing I don't mean it has swelled to a balloon but so that it is noticeable..

Hope you get something from that :tongue:

Edit:.
Puffing was the reason to move on A123 batterys, but now Im thinking trying lipos again, I think Im old enough and learned my lesson :mdr::mdr:

Ok, I will put a load on the MA packs, those usually have a bad cell or 2 that cause the puffing. I figured as much, but wanted to hear your experience. Guess I get to remove the shrink and test the cell pairs individually. Sounds like fun, huh...

This is why I dislike packs with paralleled cells. Unless they are all exactly matched, you generally end up with problems. And maxamps matching process (or their quality control while building the cells) is lacking... Alot of people have these problems.

I am not familiar with the robbe packs, but seeing that they are 12c packs, and 4200mah they are really only good for around 50 amps cont. What kind of boat were you running them in? Size, power system, prop, etc.

Hardstyle 05.08.2009 12:22 PM

Sounds like a heck of a job, heh.

Have to be honest the robbe lipos are completely my fault, was new on the lipos/brushless stuff. I used them parallel in a 51" long boat with 6xl bk motor and with the biggest "spoon" which I could fit to the axle. Stupid huh, yes. But before that I had 4 of these packs and used them as a big 2 x 22,2V 4200 pack in parallel and of course with that 6xl motor. Very stupid, yes.. The other 2 packs died very oddly, no swelling or anything, they just go quiet. Maybe some solders joints melted, dunno. They did go for inspection to robbe, but didn't hear anything after that.

MA lipos... well they are just bad. Maybe the other one suffered for cold weather driving, but I did use covers on it.

Don't take life time job for these lipos, if they are ok to you. Do what you like to them, I prefer selling and splitting the moneys

nitrostarter 05.08.2009 12:30 PM

Quote:

Originally Posted by Hardstyle (Post 285537)
Have to be honest the robbe lipos are completely my fault, was new on the lipos/brushless stuff. I used them parallel in a 51" long boat with 6xl bk motor and with the biggest "spoon" which I could fit to the axle. Stupid huh, yes. But before that I had 4 of these packs and used them as a big 2 x 22,2V 4200 pack in parallel and of course with that 6xl motor. Very stupid, yes.. The other 2 packs died very oddly, no swelling or anything, they just go quiet. Maybe some solders joints melted, dunno. They did go for inspection to robbe, but didn't hear anything after that.


Wow, not trying to be offensive, but that is one horribly wrong setup... :lol: No wonder why they are messed up.

Hardstyle 05.08.2009 12:33 PM

Thanks :mdr: Did I mention that the boat was FAST as long as it didn't over heat :rofl: Like 10 secs. It was those first time experiments, everything had to be big and fast..

lincpimp 05.08.2009 12:40 PM

Wow, a 51" boat!!! That sounds like fun. I have a 55" boat with a 26cc 2 stroke in it. I bet that 6xl got hot, and no wonder the lipos died!

I will inspect the maxamps packs and get back to you. No idea what the robbe packs will sell for, but I can list them on one of the airplane sites after I test them.

Hardstyle 05.08.2009 12:57 PM

Now I started to think over the robbe lipos are more than 2 years old maybe like 3 to 4. I weren't even a member here that time.

I still have that boat, hanging from the roof now. Have to put it in a shape some day. Its this one, very cool looking http://www.hydromarine.de/hm_20710.htm

nitrostarter 05.08.2009 01:09 PM

Throw a BIG Neu in the boat and call it a day! 12s2p power, she's be a brute!!!

Hardstyle 05.08.2009 01:15 PM

Yeah! Would be sweet. And nowadays plane controllers won't cost a fortune should be much cheaper to get it running than a few years ago.

But I dunno gasoline would be nice too, get more running time. But then I don't know much about them.

lincpimp 05.08.2009 02:49 PM

Quote:

Originally Posted by nitrostarter (Post 285545)
Throw a BIG Neu in the boat and call it a day! 12s2p power, she's be a brute!!!

Quote:

Originally Posted by Hardstyle (Post 285546)
Yeah! Would be sweet. And nowadays plane controllers won't cost a fortune should be much cheaper to get it running than a few years ago.

But I dunno gasoline would be nice too, get more running time. But then I don't know much about them.

I think a kb 45 xl motor on 10-12s 2p would be good.

Turnigy have a HV watercooled boat esc on hobby city : http://www.hobbycity.com/hobbycity/s...hless_Boat_ESC

Pair that with this motor : http://www.hobbycity.com/hobbycity/s...hless_Inrunner

And run a pair of these lipos in series : http://www.hobbycity.com/hobbycity/s...idProduct=7300

That combo should be good for 4+ hp... Not sure how fast it would get that boat going, maybe 35-40mph.

nitrostarter 05.08.2009 03:10 PM

Yeah, anyhting over 40mph, you'll need Neu or Lehner power on 10s2p minimum. Or a nice gas motor.

Stock Zenoah 26cc with a 257carb will push that hull 50-53mph with a nice prop. And you can get this Zen on ebay for $205 shipped.

lincpimp 05.08.2009 03:23 PM

Quote:

Originally Posted by nitrostarter (Post 285556)
Yeah, anyhting over 40mph, you'll need Neu or Lehner power on 10s2p minimum. Or a nice gas motor.

Stock Zenoah 26cc with a 257carb will push that hull 50-53mph with a nice prop. And you can get this Zen on ebay for $205 shipped.

I think I will need your help when I setup the big gas boat...

I was thinking about using a feigao 540 14xl I have in a 29" boat hull I have laying around. Get that turnigy boat esc I linked to and use 8s lipo... Not sure what hardware to use on this boat. Was going to get some SV27 parts, but I think there may be better stuff available. Want to do it cheap, so I may try to scare up some used hardware. Time to hit up the swap shop on OSE!

Hardstyle 05.08.2009 04:26 PM

Quote:

Originally Posted by lincpimp (Post 285554)
I think a kb 45 xl motor on 10-12s 2p would be good.

Turnigy have a HV watercooled boat esc on hobby city : http://www.hobbycity.com/hobbycity/s...hless_Boat_ESC

Pair that with this motor : http://www.hobbycity.com/hobbycity/s...hless_Inrunner

And run a pair of these lipos in series : http://www.hobbycity.com/hobbycity/s...idProduct=7300

That combo should be good for 4+ hp... Not sure how fast it would get that boat going, maybe 35-40mph.

That would be nice budget setup. These boats suck lotsa of current, what kind of running times would that setup give? I would gues something 10 to 15 mins with heavy finger.

But I have now so many things to do have to finish my 2 Genesis trucks, change v3 diffs to my g2r and last converting my new Team Magic buggy to brushless. So really dunno when I have the time to build it. But definitelly will ask help for you guys when it's the time for it :yes:

nitrostarter 05.08.2009 11:05 PM

10-15 minutes is a hope and a prayer away. Electric boats are good for 3-8 minutes depending on setups. Which is why I suggested to go with the Zenoah 260 with a 257 carb. runtime plus gas it up and go again...

himalaya 05.11.2009 02:22 AM

Quote:

Originally Posted by lincpimp (Post 285428)
Well, it certainly seems like those 3 cells are not performing very well. You should not have that much variance between cells. I doubt that they will do very well during a run... Not sure what to tell you to do, can you send the pack back?

Sending it back seems the only way to go, otherwise I may have to take it apart to reform a good 3S pack.
Thanks Linc

Metallover 05.11.2009 08:11 PM

thought I'd post what a zippy looks like

http://i345.photobucket.com/albums/p...1/S7301795.jpg

http://i345.photobucket.com/albums/p...1/S7301796.jpg

http://i345.photobucket.com/albums/p...1/S7301797.jpg

I taped the cells togeter. It actually seemed like they had some kind of tape or glue in between the cells as I tried to pull two apart and I couldn't. I taped them and then shrunk it black.

The shrinkwrapping actually turned out good this time because I have aquired a hair dryer! It "Fell apart when [she] picked it up". The handle is gone and the switches are bare, but it's hot enough and better then a lighter!

lincpimp 05.11.2009 08:18 PM

Solder job on the flightmax packs is not as user friendly as the zippy H packs...

rawfuls 05.11.2009 08:23 PM

Wow, look at the solder joint with the positive red wire...
Weak, hope you fixed that before you reshrunk it?

Linc, do you have anymore hard cases you can toss some Zippy's in?

lincpimp 05.11.2009 08:33 PM

Quote:

Originally Posted by rawfuls (Post 286399)
Wow, look at the solder joint with the positive red wire...
Weak, hope you fixed that before you reshrunk it?

Linc, do you have anymore hard cases you can toss some Zippy's in?

I do not have any hardcases...

I find the zippy lipos do not have much of the main leads stripped and tinned, I usually like to have at least 3/8 of an inch of tinned wire to make contact on the solder pad.

rawfuls 05.11.2009 08:35 PM

Alright, what would you use, for protecting your lipos, besides just a battery tray....

My lipos always get scratched up, and I'm just generally scared.

Also, anyone have any experience with the high amp lipos with the hobbycity deans?

brushlessboy16 05.11.2009 08:36 PM

The hobby city deans connectors are trash... get rid of them... I have scrapped all mine for use in charging harnesses.

rawfuls 05.11.2009 08:38 PM

Go figures.

Mike told me to just switch all my lipos, and leave the NiMH's current.

I only have 6cells, that's it.

And lipos, I have a GT ESC from HPI and the KD 700Non-HO and a TrueRC 2 Cell 5000mAh, and nothing melted... yet.

So, just to compensate, I'm just going to switch all my lipos, and my esc plugs to the real deans, and leave everything else the way it is.

Good idea? Or just plain stupid?

lincpimp 05.11.2009 08:44 PM

Quote:

Originally Posted by rawfuls (Post 286405)
Go figures.

Mike told me to just switch all my lipos, and leave the NiMH's current.

I only have 6cells, that's it.

And lipos, I have a GT ESC from HPI and the KD 700Non-HO and a TrueRC 2 Cell 5000mAh, and nothing melted... yet.

So, just to compensate, I'm just going to switch all my lipos, and my esc plugs to the real deans, and leave everything else the way it is.

Good idea? Or just plain stupid?

Good connectors are a must. I have seen the pseudo deans crap out... Real deans do perform better.

Metallover 05.11.2009 08:53 PM

Quote:

Originally Posted by lincpimp (Post 286409)
Good connectors are a must. I have seen the pseudo deans crap out... Real deans do perform better.

:oops:

maxair45 05.11.2009 08:59 PM

I have the fake deans from HC. They are decent I don't have any problems after about a month of usage. They don't like to line up though for some reason.:neutral:.takes a bit of name calling and cursing until they give in:lol:

emaxxnitro 05.11.2009 09:20 PM

yeah my hc deans are fine. never have any buffs with them

rawfuls 05.11.2009 09:24 PM

maxair45-> Did you solder, let's say the female, with a male plugged in? If you didn't, during soldering, the connection could have moved around

And to both of you, do you guys use the high amp lipos? If so, what are your specs?

hootie7159 05.12.2009 01:55 AM

THANKS LINC!!!!! I got my lipos today and i must say the build/packaging quality are top notch!!!!! You really should make your own labels and call any lipo you "linc" (ie...any you rebuild or fix) a "LINCPO"..... :) He had a pretty big order from me and did it with great communication and had a very fast turnaround time....!!!! highly reccomend to ANYONE :)

nitrostarter 05.12.2009 08:20 AM

PimpPower...


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