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BrianG
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Location: Des Moines, IA
06.27.2007, 09:35 AM

I've never had trouble with the score-and-break method. I score each side twice to make sure the score is deep enough, put the excess piece over a flat corner, clamp it down, and snap it off. Every once in a while, there might be an imperfection that I'll touch up with a dremel, but I'm kinda anal about having straight edges and perfectly rounded corners...

@Wallot: Can lexan scissors cut thicker stuff, like 1/8" +?? Are you thinking body lexan scissors?
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